400mm*400mm*1500mm vacuum debinding sintering furnace realize the whole process of a key start
Equipment system
It mainly includes control system, heating system, degreasing system (positive and negative pressure degreasing), vacuum system, cooling water system, rapid cooling system, safety system and auxiliary system.
Main requirements
Mainly used for cemented carbide, ceramic materials, wear-resistant materials, high temperature alloy Ar, H2 carrier gas debinding, vacuum sintering, partial pressure sintering (static, dynamic), vacuum cooling, rapid cooling and other processes.It can meets the strict requirements of furnace temperature uniformity and atmosphere uniformity in the sintering process of the product.The furnace structure design is advanced and reasonable,which is convenient for operation and maintenance.The main supporting components (control components,sensors,graphite heating element, thermocouple,main control valve,vacuum pump, etc.) have the current international advanced level, can adapt to the long-term, stable, reliable mass production requirements. At the same time,the equipment to meet the national energy saving,environmental protection requirements.
Equipment system
It mainly includes control system, heating system, degreasing system (positive and negative pressure degreasing), vacuum system, cooling water system, rapid cooling system, safety system and auxiliary system.
Design standard
The vacuum debinding sintering integrated furnace is a single chamber, double door horizontal and periodic heating structure.The design is easy to load and unload and maintain, and the whole process is controlled automatically.Realize full load continuous operation, 300 furnace times/year or 300 working days/year.Graphite element resistance heating (low voltage, large current);With a plurality of heating units, each unit is independently controlled temperature;Automatic control function, safety interlock function, the whole process by computer automatic control, monitoring, tracking, fault self-diagnosis simulation display and record.PLC, industrial computer (PC) control to realize the whole process of a key start, real-time dynamic monitoring, computer temperature, pressure, vacuum degree and other parameters to save, safe and reliable alarm interlock.
Technical parameters of equipment
| Effective working zone size(W*H*L) | 400mm×400mm×1500mm |
| Max.loading weight | 500kg(The amount of load depends on the type of product) |
| Temperature | 1600℃(maximum design temperature) |
| 1550℃(actual working temperature) |
| Pumping speed | Within 30 minutes after the pump starts, the vacuum degree can reach 5Pa. After the pump reaches 5Pa and then pumps for 30 minutes, the ultimate vacuum value can reach 1Pa (after the oven, in the case of cold, air and dry). |
| Leakage rate | ≤3Pa/h (After the ultimate vacuum is measured after the oven, stop the operation of the pump set and start the test.Empty furnace, clean, cold state, average value within 3 hours). |
| Cooling speed | Empty furnace,1450℃cooling down to 100℃≤6h (water temperature≤26℃,2bar≤water pressure≤3bar) |
| Cooling mode | The inner furnace is equipped with rapid cooling fan and cooling water realize rapid cooling. |
| Heating material | Graphite |
| Temperature control mode | 3 zone temperature control independently |
| Heating up speed | Full furnace heating up≤5℃ |
| Heating power | About 300KVA (the power configuration of the heating transformer is related to the heating rate). |
| Wax collection rate | ≥98%(10Kg pure paraffin, argon negative pressure dewaxing.Maximum three average values). |
| Uninterrupted power supply guarantee time | It can power the indicator lights and control the furnace when the power goes out,the time is more than or equal 80 minutes. |
After sales:
1. Installation, Commissioning and Acceptance
We do installation, commissioning and acceptance in buyer's plant.During the installation and commissioning period, the commissioning personnel shall be provided free of charge by the demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's notification, both within a week to carry the equipment out of the box together, then check the equipment and all components according to the packing list . Including equipment accessories, spare parts and special tools, attached manual and technical documents, etc. It can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted according to the technical accessories.
2. Training
When taking-over the Furnace to the customer, We will give a staff training to customer. The operating personnel of the customer should join to commission,test the furnace, when installing at customer’s company.
This is practical operation training and practical maintenance training,and our technical personnel will telling the basic principle,equipment maintenance knowledge,And the common fault handling measures.We can training 2 ~ 3 workers. ( Training how to maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts from the date of installation and debugging of the supplier. Equipment failure happens, after-sales service personnel shall give solutions within 2 hours, after receiving the buyer's notification . If it is need to go to the site for treatment , operators dispatched by seller should arrive at the site within 48 hours after go aboard. In case of emergency,operators should arrive at the site within 48 hours after go aboard, and continue to make repairs until the fault is removed and the equipment returns to normal.
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One Key Start 300KVA Vacuum Debinding Sintering Furnace Images
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